1/4" x 3/8" x 100 ft Insulated Copper Pipe for HVAC Air Conditioning Systems
The DABUND 1/4" x 3/8" x 100 ft insulated copper pipe is a pre-insulated HVAC copper line set designed for mini split air conditioners, heat pumps, refrigeration systems, and air conditioning installations. It provides efficient refrigerant transfer, stable thermal performance, condensation protection, and long-term durability for residential and commercial HVAC applications.
This 100 ft insulated copper pipe includes a 1/4" liquid line and a 3/8" suction line. It is commonly used for 9,000–12,000 BTU mini split air conditioners when the HVAC equipment manufacturer specifies this pipe size and installation length.
Product Overview – 100 ft Pre-Insulated Copper Line Set
This premium HVAC copper line set is engineered to connect indoor and outdoor units efficiently. With factory-applied insulation and flexible copper tubing, it simplifies installation while improving system efficiency and refrigerant line protection.
Liquid line: 1/4 inch / 6.35 mm
Suction line: 3/8 inch / 9.52 mm
Length: 100 ft / approximately 30.5 m
Structure: twin pre-insulated copper pipes
Application: HVAC, air conditioning, and refrigeration systems
The 1/4" x 3/8" configuration is a common line set size for small mini split air conditioners, especially 9K–12K BTU systems, depending on the system manufacturer’s installation requirements.
Premium Copper Tubing Built for Performance and Durability
99.9% Pure Copper for Maximum Efficiency
Manufactured with 99.9% pure copper, this insulated copper pipe provides excellent thermal conductivity, stable refrigerant flow, corrosion resistance, and long-term reliability. The copper tubing can comply with ASTM B280 and C12200 standards according to product specification.
High Pressure Resistance for Modern Refrigerants
With a pressure rating range of 2100–7000 PSI according to specification, this copper pipe can support modern refrigerants such as R410A when the pipe size, wall thickness, pressure rating, line length, and HVAC system requirements match.
Advanced Insulation Technology for Energy Efficiency
UV-Resistant and Weatherproof Insulation
The pipe features high-density polyethylene or rubber insulation designed for indoor and outdoor HVAC environments. It helps protect the copper line set from UV exposure, aging, moisture, and temperature fluctuation.
Temperature range: -40°C to 120°C
UV-resistant and anti-aging insulation
Flame-retardant insulation option, including UL94-related requirements according to specification
Suitable for indoor concealed runs and outdoor exposed installations
Moisture and Condensation Protection
The closed-cell insulation structure helps prevent water penetration, reduce surface condensation, and protect surrounding walls, ceilings, and building materials from moisture damage.
Multi-Layer Insulation Structure
Outer layer: UV-resistant PE film
Middle layer: IXPE foam for thermal insulation
Inner layer: airtight closed-cell structure
This triple-layer design supports stronger insulation performance, better durability, and more stable refrigerant temperature control across long HVAC line runs.

99.9% Pure Copper

White PE Insulated Pipe

Plastic Cap Protection
Pipe Insulation Tubing Features
The pipe insulation tubing is designed for thermal protection, condensation control, moisture resistance, UV protection, and long-term outdoor durability. It helps maintain refrigerant temperature and reduce energy loss during air conditioning operation.


Thermal Insulation Pipe Production

Insulated Pipe Warehouse

Inner Layer Insulated Pipe
Key Benefits of This HVAC Copper Line Set
Energy Saving and Improved Cooling Efficiency
Pre-insulated tubing minimizes unnecessary heat exchange, helping the HVAC system maintain stable refrigerant temperature and operate more efficiently.
Easy Installation to Save Time and Labor
Factory-applied insulation reduces the need for additional wrapping, shortens preparation time, and improves insulation consistency compared with manual field insulation.
Wide Compatibility with HVAC Systems
This insulated copper pipe can be used for mini split air conditioners, heat pumps, central air conditioning systems, and refrigeration applications when the line size and installation length match the equipment requirements.
Long Service Life and Corrosion Resistance
Copper naturally resists corrosion and provides strong durability. With proper installation and suitable operating conditions, high-quality insulated copper pipes can deliver long service life in HVAC systems.
Applications – Where Can This Copper Pipe Be Used?
This insulated copper pipe is ideal for HVAC air conditioning systems that require a 1/4" liquid line and 3/8" suction line.
It is especially suitable for 0.75–1 ton HVAC systems, commonly 9K–12K BTU mini split systems, depending on manufacturer installation specifications.
Customization and OEM Manufacturing Options
DABUND supports OEM and ODM services for distributors, wholesalers, contractors, importers, and HVAC brands that need private label insulated copper pipe solutions.
Custom insulation colors, including black and white
Logo printing on insulation
Custom lengths and pipe size combinations
Custom packaging for distributors and private brands
OEM and ODM manufacturing support

Insulated Copper Pipe Air Conditioning Size Options
| Size | Length | Insulation White PE | Flame Resistant |
| 1/4 + 3/8 | 15m / 20m / 25m / 30m / 50m | 8mm / 9mm / 10mm / 13mm / 19mm / 25.4mm | M1 / B1 |
| 1/4 + 1/2 | 15m / 20m / 25m / 30m / 50m | 8mm / 9mm / 10mm / 13mm / 19mm / 25.4mm | M1 / B1 |
| 1/4 + 5/8 | 15m / 20m / 25m / 30m / 50m | 8mm / 9mm / 10mm / 13mm / 19mm / 25.4mm | M1 / B1 |
| 3/8 + 5/8 | 15m / 20m / 25m / 30m / 50m | 8mm / 9mm / 10mm / 13mm / 19mm / 25.4mm | M1 / B1 |
| 3/8 + 3/4 | 15m / 20m / 25m / 30m / 50m | 8mm / 9mm / 10mm / 13mm / 19mm / 25.4mm | M1 / B1 |
| 1/2 + 3/4 | 15m / 20m / 25m / 30m / 50m | 8mm / 9mm / 10mm / 13mm / 19mm / 25.4mm | M1 / B1 |
| 3/8 + 7/8 | 15m / 20m / 25m / 30m / 50m | 8mm / 9mm / 10mm / 13mm / 19mm / 25.4mm | M1 / B1 |
Line Set Size and HVAC Capacity Reference
| Line Set Size | Common Ton / HP Range | Common BTU Range | Typical Application |
|---|
| 1/4 + 3/8 | 0.75 ton – 1.0 ton / 0.75P – 1P | 9000–12000 BTU / 9K–12K | Small mini split air conditioner |
| 1/4 + 1/2 | 1.5 ton – 2.0 ton / 1.5P – 2P | 12000–18000 BTU / 12K–18K | Medium mini split air conditioner |
| 1/4 + 5/8 | 2.0 ton – 2.5 ton / 2P – 2.5P | 24000–30000 BTU / 24K–30K | Split AC and heat pump system |
| 3/8 + 5/8 | 3.0 ton – 4.0 ton / 3P – 4P | 36000–48000 BTU / 36K–48K | Ductless commercial air conditioner |
| 3/8 + 3/4 | 4.5 ton – 6.0 ton / 4.5P – 6P | 54000–72000 BTU / 54K–72K | Large split AC installation |
| 3/8 + 7/8 | 6.0 ton – 8.0 ton / 6P – 8P | 72000–96000 BTU / 72K–96K | High-capacity ductless HVAC system |
Why Choose DABUND as Your Copper Pipe Supplier?
DABUND provides a reliable one-stop solution for HVAC line sets, insulated copper pipes, mini split line sets, aluminum pipes, and HVAC parts for global contractors, distributors, wholesalers, and OEM brands.
Over 15 years of HVAC manufacturing experience
In-house insulation production
Strict quality control standards
Global export capability
Competitive factory pricing
DABUND Factory
We produce insulated copper pipe, mini split line set, aluminum pipe, and HVAC parts for global HVAC customers.

SGS Certificate
DABUND mini split line set insulation can be made of polypropylene or black rubber with UV resistance and can meet ASTM E84, UL94, ASTM D1056, and ASTM G21 standards according to product specification.

Exhibition
DABUND joins HVAC exhibitions worldwide to help customers evaluate mini split line sets, insulated copper pipes, HVAC air conditioning line sets, and HVAC parts face to face.

FAQ
What is a 1/4" x 3/8" insulated copper pipe used for?
This size is commonly used for 9,000–12,000 BTU mini split air conditioners. It connects the indoor and outdoor units and allows refrigerant to circulate efficiently.
Why is insulation important for copper pipes in HVAC systems?
Insulation helps prevent energy loss, reduce condensation, protect copper pipes from environmental damage, improve HVAC efficiency, and extend system service life.
Is this copper pipe compatible with R410A refrigerant?
Yes. This insulated copper pipe can support high-pressure refrigerants such as R410A when the pipe size, wall thickness, pressure rating, line length, and system requirements match.
Can I use this line set for both residential and commercial HVAC systems?
Yes. It can be used for residential homes, commercial buildings, and refrigeration systems when the HVAC equipment requires a 1/4" x 3/8" line set.
What makes pre-insulated copper pipes better than standard pipes?
Pre-insulated pipes save installation time, reduce labor cost, improve insulation consistency, reduce condensation risk, and provide cleaner installation compared with manually insulated copper pipes.
Can I customize the insulated copper pipe for my brand?
Yes. DABUND supports OEM services, including custom branding, insulation color, logo printing, pipe markings, packaging, and custom line set lengths.
How long does an insulated copper pipe last?
With proper installation and suitable operating conditions, high-quality insulated copper pipes can provide long service life because of copper’s corrosion resistance and durable insulation protection.
Is this product suitable for outdoor installation?
Yes. The UV-resistant insulation is designed for outdoor use and helps protect the copper line set against sunlight, rain, moisture, and temperature changes.
What standards can this insulated copper pipe meet?
The copper tubing can meet ASTM B280 and C12200 requirements according to product specification. The insulation can meet ASTM E84, UL94, ASTM D1056, and ASTM G21 according to selected material.
Who should buy this 100 ft 1/4" x 3/8" insulated copper pipe?
It is suitable for HVAC contractors, mini split installers, distributors, wholesalers, importers, refrigeration project buyers, and private label HVAC brands.